📖 ABSTRACT/OVERVIEW
The degree of concrete compaction during casting significantly determines the density, strength, and durability of structural columns, yet many construction sites in the Niger Delta region of Nigeria continue to rely on manual rodding rather than mechanised vibration due to equipment cost constraints. This study compares the structural properties of columns cast using manual rodding and internal mechanical vibration across six construction sites in Bayelsa State in the South South geopolitical zone. Twin column specimens were cast at each site using identical mix designs, with one specimen compacted by manual rodding and the other by immersion vibrator. After 28-day curing, core samples were extracted from each column, and compressive strength, density, and porosity were determined. Results indicate that mechanically vibrated columns achieved compressive strengths averaging 27.8 N/mm2 compared to 21.3 N/mm2 for manually rodded columns, a difference of approximately thirty percent. Porosity measurements confirmed significantly higher void content in manually compacted specimens, correlating with increased water permeability under a pressure gradient test. Visual examination of split cores revealed honeycomb defects in four of the six manually rodded specimens at locations corresponding to reinforcement cage congestion zones. The study concludes that the cost of providing an internal vibrator, estimated at 85,000 Naira per unit, is readily justified by the structural quality improvement achieved. Site-level training programmes for vibrator operation and concrete workability management are recommended as a priority intervention for the Niger Delta construction sector. Keywords: concrete compaction, mechanical vibration, column strength, Bayelsa State, construction quality.
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